Haitian Plastics Machinery Ltd. is the world’s largest producer of plastic injection molding machinery and has an installed base of injection-molding machines in more than 130 countries. In 2017, Haitian produced over 35,000 injection molding machines, ranging from 44 to 4,500 U.S. tons.
Today Absolute HAITIAN Corporation continues to grow the injection molding machine footprint of Haitian within North America. In 2017 the United States was Haitian's largest export market. It is the combination of cost effective molding solutions along with service and support that is both knowledgeable and responsive that has allowed Absolute HAITIAN Corporation to become a key provider of new injection molding machinery within the United States and Canada.
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Zhafir Venus 2 Servo electric series (45 to 461 tons)
HIGH ACCELERATION & SPEED
The new design of the injection unit is more compact. A reduction of single components bring more stability and dynamics in the injection movement.
Matching of the servo motor and servo drive enables further improvement of the acceleration rate and utilization of renewable resources, realizing energy saving.
Optimized toggle design the redesigned 5-point-toggle-system increases the platen intensity, reduces platen inertia and joint stress.
FAST SETUP TIMES
The encoder on mold height adjustment decreases the setup times during mold changes.
QUICK MOLD REMOVAL
The ejector rapid release coupling decreases the mold change times. The ejector rapid release coupling allows an ejector bolt connection within 30 sec.
The twin ball screw for the ejector balance speed and torque for high acceleration and precision.
Zhafir Zeres Servo electric with integrated hydraulics (44 to 618 tons)
HIGH ACCELERATION & SPEED
The new Zhafir Zeres Series - from 400 to 6,500 kN. With up to 4 injection units per clamping unit available.
The swiveling injection unit allows quick change of screw and plastication components and shorter set up times. For easy replacement of the modules and an accessibility for cleaning and maintenance much more comfortable.
The hydraulic carriage provides high pressure for mold contact with more speed. The nozzle touch pressure and moving speed can be adjusted on the control with a two-steps-setting.
OPTIMIZED DRY CYCLE TIME
The redesigned 5-point-toggle-system increases the platen intensity, reduces platen inertia and joint stress. The result is an optimized speed curve and reduced dry cycle times.
DYNAMIC & EFFICIENCY
The encoder on mold height adjustment decreases the setup times during mold changes. Sliders for the moving platen support the mold weight and reduce the coefficient of friction. The platen moves smoother and can be replaced and maintained very easy.
Jupiter Energy efficient 2 platen series (1,300 to 6,600)
Parallel lock nut operation ensures fast and accurate response.
Large moving platen ensures high platen rigidity during movement with increase mold weight loading. Reduced platen vertical movement for long core molds.
Reverse mounted ejection plate with the flexibility for optional longer strokes.
Four short stroke mold break cylinders for accurate mold height control with closed loop position feedback, ensures the mold is clamped with parallel movement.
High precision guiding mechanism for perfect screw guidance.
Highly rigid injection unit guidance which is separated from the screw guidance for complete independence of injection movement.
Easy screw/barrel removal for a quick changeover.
Mars Servo hydraulic series (67 to 4,400 tons)
HIGH ENERGY SAVING
Innovative Mars technology highly optimized servo-hydraulic technology with improved efficiency for lower energy consumption.
Redesigned toggle kinematics optimized clamping unit provides lower energy consumption and faster movements for reduced cycle times.
The redesigned toggle kinematics for higher efficiency and lower energy consumption for small and large machines.
The redesigned clamping unit providing lower platen stress and higher mold force stability, reducing mold wear and improving molded product stability.
Optimized platen design using FAE software fixed platen with centralized force loading and less platen flexing. Redesigned moving platen providing centralized force distribution from the toggle system to the mold. The result: higher rigidity and stability.
Providing better lubrication and lower lubrication consumption. A smooth operation leads to longer lifetime of the clamp. Less maintenance required.
REDUCED DRY CYCLE
Due to new toggle design with optimized kinematics.
Take 200-ton clamping unit for example
Vm: Moving speed of movable platen
Vo: Moving speed of oil cylinder
Iapetus Multi-material series (135 to 600)
Reliable clamping unit the 5-point double toggle system optimized using finite element analysis.
Injection Unit 1 and 2 work in parallel. Part A (semi finished article) injection is finished, then the mold open , and the table rotates+180°. After the mold is closed again, Both part A and part B injection will be finished at the same time, then the mold opens, Part A+B(finished part) is ejected ,and the table rotates -180°, The process always repeats again as above.
Angle type co-injection unit synchronization of two injection unit movements, with independent control of the injection and plasticizing functions
Part cost reduction
Replacement of the core material with a lower cost material part design enhancement. Different materials can provide more flexibility for part design and part strength improvement. The internal core material can provide significant improvement to product dimensional stability and mechanical strength
The IA/m co-injection machines has the 2nd injection unit mounted at the non-operation side of the clamping unit, without a turntable and rotating shaft.
It can be used for single or two component/color molding.
With independent pump control for each injection unit to reduce energy consumption.
The IA/p (rotating shaft multi-color machine) has been developed for applications requiring multi cavity two color/component molding. The cavities are rotated using the center core mechanism for increased efficiency and flexible mold design.
Injection unit 1 and 2 can work parallel Parts (material A and B) are ejected, rotating-shaft turns 180°, mold close, finish injection of two materials at the same time, mold open, rotating-shaft (mold core+parts) turns 180° in positive and negative directions.
FAST SETUP TIMES
Precision tolerance comparison using the patented servo motor closed loop control system, the machine produces parts with higher precision and lower energy compared to traditional hydraulic systems.
The system is equipped with system pressure sensor and motor feedback rotation encoder, to provide accurate flow and pressure control to all machine movements. The closed loop control ensure repeatable and consistent molding control for higher precision and reduced energy consumption.